roller material	high grade NO. 45 forged steel with 0.05mm hard chrome plating
shaft material	high grade NO. 45 carbon wrought steel
cutting blade	Cr12 mould steel with quenched treatment
diameter of shaft	70mm or as your requirement
main frame	300 H steel
forming steps	11 stations

Device Configuration

Manual decoiler	1 set
Guiding device	1 set
Main roll forming machine	1 set
Hydraulic cutting device	1 set
PLC electric control system	1 set
Hydraulic driving system	1 set
Special tools and parts	1 set

Equipment For Process Flow

Consist of Decoiler, Main roll forming machine, Cutting device, Hydraulic drive system, Electric control cabinet

(1)Tension type decoiler	①Functional Configuration	The worker put coil on the manual decoiler, and tensioning it through spanner.
	②technical parameters	The maximum load capacity 5 Ton The coil inside diameter φ508mm Suitable coil width 1250mm
(2) Main machine system	①Roll forming system	Roll forming system consists of machine frame, drive disk assembly and cold bending rollers, ect. The machine Section production and then splicing it Cr12 Heat Treatment,roller surfaces polishing, hard plating . Support structure in the form of roller shaft. All motors use dedicated motor, has excellent mechanical properties. Powered by a hydraulic motor system, it has small machine noise, and stable speed rapid prototyping.
	②System for forming after cutting off	Adopting rolling forming then cut the sheet. No waste here, Cutting knife is made of the Cr12 after quenching. Using combined frame type to cut the machine frame. The characteristics is good maintainability and easy to adjust. Hydraulic stations offer the cutting power.
	③Structural features	Material of rollers:45# steel,roller surfaces polishing, hard plating , The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped. Cut-off tool: Use of high strength wear thicker type mold, it is advantageous to avoid cutting off at deformation.
Hydraulic system
Description	The main valve parts adopt domestic high-quality brand. Oil cylinder and oil pump adopt national standard rod oil cylinder, easy to purchase all over the world. The motor is national standard copper core, universal around the world.
Characteristic	The hydraulic system after optimization design, compact structure, with beautiful appearance Stable performance and good durability.
Electronic control system
Description	The machine used well-known brand of Delta PLC control technology. To realize the automatic machine The system to provide friendly man-machine interface, It can be set batch, workpiece length and number, etc. Encoder count, count and length with function. PLC touch screen adopt domestic famous brands.
Characteristic	Adopt touch screen control box through the man-machine interface, convenient operation, good appearance, consistent with the whole equipment. The main components adopt France Schneider, It will stable performance, good reputation, global procurement. Using a number of control technology, automation degree is high. Encoder count, length accurately.

Accumulate a little improvement,

Molded a perfect quality!

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